Wire EDM for Copper C110 (ETP Copper)

Wire EDM of copper is effective for complex electrode shapes and precision electrical components. Copper's high conductivity means fast cutting speeds.

Recommended Machining Parameters

ParameterValue
Achievable Tolerances±0.005 mm
Surface FinishRa 0.4-1.0 μm
Cutting SpeedVery fast — highest conductivity
Feed RateAuto-tuned by EDM controller
Tooling RecommendationsBrass wire standard. Molybdenum wire for fine features.

Expert Machining Tips

1

Very fast cutting due to high conductivity

2

Excellent for electrode manufacturing

3

Multiple skim passes for precision

4

Oil dielectric may improve surface finish

Common Parts Made

Sinker EDM electrodes

Complex bus bar profiles

Waveguide slots

Precision electrical components

Machining Challenges

  • Debris management with high cutting rate
  • Wire can break at aggressive settings

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