CNC Milling for Delrin (POM / Acetal)

Delrin is one of the best plastics for CNC milling, producing clean chips and excellent surface finishes. Its high stiffness allows tight tolerances to be held reliably.

Recommended Machining Parameters

ParameterValue
Achievable Tolerances±0.02 mm (±0.001")
Surface FinishRa 0.4-1.6 μm
Cutting Speed150-400 m/min (SFM 500-1300)
Feed Rate0.08-0.20 mm/tooth
Tooling RecommendationsSharp uncoated carbide, 2 flutes with high helix for chip evacuation. O-flute end mills for fine finish.

Expert Machining Tips

1

High speeds and feeds for clean chip formation

2

Use sharp tools to prevent melting

3

Air cooling is usually sufficient

4

Avoid heavy depths of cut on thin walls

5

Allow material to stabilize at room temp before final cuts

Common Parts Made

Gears and sprockets

Bearing bushings

Conveyor guides

Pump impellers

Precision spacers

Machining Challenges

  • Chips can melt and re-weld if speed too high
  • Material expands with temperature
  • Cannot be painted or glued easily

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