CNC Milling for PEEK (Polyether Ether Ketone)

CNC milling PEEK requires understanding its unique properties as a semi-crystalline thermoplastic. Proper thermal management is critical — too much heat changes crystallinity and dimensions.

Recommended Machining Parameters

ParameterValue
Achievable Tolerances±0.02 mm (±0.001")
Surface FinishRa 0.8-3.2 μm
Cutting Speed100-250 m/min (SFM 330-820)
Feed Rate0.05-0.15 mm/tooth
Tooling RecommendationsSharp uncoated carbide, 2-3 flutes with polished flutes. O-flute single-flute for finishing.

Expert Machining Tips

1

Use sharp, uncoated carbide tools

2

Moderate speeds to avoid melting

3

Compressed air cooling preferred (no oil contamination)

4

Support thin walls to prevent deflection

5

Anneal stock before machining for stability

Common Parts Made

Semiconductor fixtures

Medical device housings

Bearing retainers

Valve seats

Electrical insulators

Machining Challenges

  • Material cost ($100+/kg) — minimize scrap
  • Thermal expansion during machining
  • Crystallinity changes affect properties
  • Dust can irritate lungs (use extraction)

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